Help! PF9ss Issues

I’d appreciate any ideas from yall on how to fix this (or just leave it be)
I’m just confused how this happened. I’m just gonna return my dremel press and go back to the drill and vice. But, I’ve already drilled these two frames and can’t go back.
 
I would sand the top of the housing as recommends and see if you can make it work. If not, your other option would be to fill and redrill.
 
Oof. Closing the hole and redrilling is a last last resort 😬

To me.... it's the first resort if the problem is the pin holes. IMO, the quality and functionality of a P80 build begins and ends with the accuracy of the pin holes.

I've never had to re-drill, but if I was having a problem fitting the parts to the frame, that's the first place I'd look.
 
Sacrifice the trigger housing if needed or get one made for the P80 as it may sit a bit lower and won't interfere with the slide. The last thing I would do is redrill the holes but that's me. As Racer said, drilling the holes right is very important to do correctly the first time but that opportunity was missed. I think you have been given the options to correct, choose one and let us know how it goes.
 
Someone correct me if I'm wrong here, but the rear rails will determine if the slide is too low on the trigger housing or too high away from it as well as relationship to the frame. The rear rails may be the entire problem here.
 
Someone correct me if I'm wrong here, but the rear rails will determine if the slide is too low on the trigger housing or too high away from it as well as relationship to the frame. The rear rails may be the entire problem here.
Only if everything is in spec. Aftermarket housings can and do vary in dimensions as can the frames which was probably made for P80 components which are slightly different than Glock components and that could cause issues. This one looks like the left side hole is drilled wrong, so it is canting the rails and housing.
 
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Couple of useless points here. First, I'm not too impressed with the Dremel press. It's not a consistent pinpoint precision machine, at least mine isn't. Half of it is plastic. There's an obvious deviation from straight in the drill bit stroke as the lever is pulled. So, I've learned to find where the deviation is at minimum during the stroke and go that route. Also, there are several brass adjusting screws, that can easily be missed, that should be adjusted to gain the straightest stroke path as possible. There are at least three of them, I think.
Moreover, I've learned to sand each side of the jog slightly to help it lay perfectly flat as possible.
Next, was to stop using the Dremel station altogether, and use a decent drill press.

OP, if I were you, I'd sand the top of the housing, as you said you would. The height of the housing *may have something to do with it being a Gen 5 housing. A trick to gain more cruciform engagement was to switch from a Gen 3 housing to a Gen 4/5, so maybe housings after Gen 3 sit a little more proud, thus giving you some issues.

I would, however, like to hear more about why slides can get hung up and not return to battery more smoothly when the trigger is held to the rear. As far as I suspect, it has something to do with the verticle extension on the safety, but those two should operate smoothly together whether the trigger is pulled or not.

Edit: Google says when the trigger is held rearward, the verticle extension is at a higher point, thus increasing friction against the safety plunger.
 
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First, I'm not too impressed with the Dremel press. It's not a consistent pinpoint precision machine, at least mine isn't. Half of it is plastic. There's an obvious deviation from straight in the drill bit stroke as the lever is pulled. So, I've learned to find where the deviation is at minimum during the stroke and go that route. Also, there are several brass adjusting screws, that can easily be missed, that should be adjusted to gain the straightest stroke path as possible. There are at least three of them, I think.
Moreover, I've learned to sand each side of the jog slightly to help it lay perfectly flat as possible.
Next, was to stop using the Dremel station altogether, and use a decent drill press.

The key is to set up the Workstation so that plunge stroke is as short as possible. I demonstrate how to do that here:

Video: Dremel Workstation Set-up and Pin Hole Drilling for P80 Frame

I've never had to plug and re-drill pin holes.
 
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